Case Study: High-Performance Seals for Industrial Food Cutting Equipment

Industrial food-cutting equipment operates under high heat, moisture exposure, and strict sanitation requirements. The existing sealing solution presented several pain points for the manufacturer:
Short lifespan – Seals degraded quickly under heat, requiring frequent replacements.

• Potential contamination risks – Older designs did not provide sufficient protection against food particle infiltration.
• Difficult maintenance – Existing seals were not optimized for quick, easy cleaning, increasing downtime.
• FDA compliance – The manufacturer needed a solution that met strict food safety regulations.

The manufacturer turned to Ergoseal to develop a sealing solution that would solve these issues while improving equipment reliability and efficiency.

To develop the ideal sealing solution, Ergoseal’s team met with the manufacturer to gain a full understanding of their operational challenges and requirements. Using our extensive application experience and material expertise, we designed a custom-engineered PTFE spring-energized lip seal on a silicon carbide sleeve that addressed each of their concerns.
Key Features of the New Seal:

• High-temperature resistance – Developed using proprietary materials designed to withstand extended exposure to heat without degradation.
• Food contamination prevention – Engineered to provide a secure seal, preventing food particles from entering equipment components.
• Easy-to-clean design – Optimized for quick sanitation cycles, minimizing downtime while maintaining strict hygiene standards.
• FDA-compliant materials – Ensuring compliance with food safety regulations while maintaining durability.

By combining innovative materials, precision engineering, and a deep understanding of food industry requirements, Ergoseal developed a sealing solution that is now undergoing testing for rollout across multiple product lines.

The high-performance sealing solution is currently in the testing phase, but early results indicate:

• Extended product lifespan – Improved material durability reduces seal wear and tear, minimizing replacement frequency.
• Reduced contamination risks – The new design provides better protection against food infiltration, supporting compliance with FDA and industry standards.
• Increased operational efficiency – The easy-to-clean design reduces downtime and improves equipment turnaround time.
• Scalability across platforms – The solution is being evaluated for implementation across multiple equipment models in the customer’s product line.

Because of our proven track record in high-performance sealing solutions, the manufacturer is now exploring additional applications for Ergoseal’s engineered seals, further strengthening our partnership.

Looking for a custom-engineered sealing solution? Contact our team today to learn how Ergoseal can help optimize performance and compliance in your industrial equipment.